Bimetallic wear-resistant tee (multi-way)
Bimetallic wear-resistant tee (multi-port), is a key component specially designed for complex pipeline transportation systems. Its structural design is exquisite, with the outer layer made of carbon steel materials such as Q235, which gives the product excellent overall strength and good welding performance, ensuring perfect connection with other pipeline components during installation; the inner layer is selected from wear-resistant materials such as high-chromium cast iron, and through advanced centrifugal casting or vacuum negative pressure suction casting processes, it achieves a firm metallurgical bond with the outer layer of carbon steel. This unique structure enables the product to have outstanding wear resistance, with its wear resistant layer hardness reaching above HRC58, offering several times the wear resistance of ordinary pipe fittings, and can effectively handle various high-wear conditions. Moreover, the product has strong pressure-bearing capacity and can operate stably in high-pressure environments. It is easy to install and can be connected through welding or flanges, meeting the installation needs of different pipeline systems. Bimetal Wear-Resistant Pipe Product Performance 1.Outstanding wear resistance: The inner high-chromium alloy has extremely high hardness (typically HRC ≥ 58) and can effectively resist erosion, cutting, Gouging Wear from materials (such as slurry, ash, coal powder, sandstone, etc.). It can significantly reduce downtime for replacement and improve equipment operation rate. 2. Excellent impact resistance and mechanical properties: The outer layer of tough steel effectively absorbs the energy generated by material impact and system vibration, protecting the inner layer of high-chromium alloy with relatively higher brittleness, preventing it from cracking or peeling due to impact. The overall tubing exhibits excellent resistance to bending and compression. 3.Higher pressure-bearing capacity: The outer steel pipe provides the primary pressure-bearing capacity, capable of meeting the requirements of pipeline systems with different pressure levels. 4. Good heat resistance and corrosion resistance Heat resistance: The high-chromium alloy wear-resistant layer maintains a stable microstructure and hardness even at high temperatures (300-800°C), making it suitable for conveying high-temperature materials, while the substrate's heat resistance also meets general high-temperature operational requirements. Corrosion resistance: The presence of chromium elements forms a dense passivation film on the wear-resistant layer, providing certain corrosion resistance to acidic and alkaline media; if transporting highly corrosive media, specific media should be selected or other anti-corrosion measures should be considered. 5. Good machinability and connectivity The outer layer is ordinary steel, so it can be cut and bent (note the radius to avoid cracking of the inner layer), and welded (special wear-resistant welding electrodes must be used to weld flanges or pipe ends). Connection methods are flexible, and can adopt flange connection, wear-resistant pipe clamp connection, welding, etc., relatively convenient to install. Product Applications Widely used in electric power (ash removal, slag discharge, coal powder transportation); Metallurgy (slurry, tailings, sintering dust removal); Coal (heavy media in coal preparation plants, coal powder, coal slurry); Mine (filling, tailings transport); Cement (raw materials, clinker, kiln dust); Chemical (including solid particle materials); Material transport pipeline systems in industries such as dredging (sediment transport), especially elbows, reducers, branch pipes, and other wear-prone parts.
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Shuangli Wear Solutions
Product Overview
Bimetallic wear-resistant tee (multi-port), is a key component specially designed for complex pipeline transportation systems. Its structural design is exquisite, with the outer layer made of carbon steel materials such as Q235, which gives the product excellent overall strength and good welding performance, ensuring perfect connection with other pipeline components during installation; the inner layer is selected from wear-resistant materials such as high-chromium cast iron, and through advanced centrifugal casting or vacuum negative pressure suction casting processes, it achieves a firm metallurgical bond with the outer layer of carbon steel.
This unique structure enables the product to have outstanding wear resistance, with its wear resistant layer hardness reaching above HRC58, offering several times the wear resistance of ordinary pipe fittings, and can effectively handle various high-wear conditions. Moreover, the product has strong pressure-bearing capacity and can operate stably in high-pressure environments. It is easy to install and can be connected through welding or flanges, meeting the installation needs of different pipeline systems.
Bimetal Wear-Resistant Pipe Product Performance
1.Outstanding wear resistance: The inner high-chromium alloy has extremely high hardness (typically HRC ≥ 58) and can effectively resist erosion, cutting, Gouging Wear from materials (such as slurry, ash, coal powder, sandstone, etc.). It can significantly reduce downtime for replacement and improve equipment operation rate.
2.Excellent impact resistance and mechanical properties: The outer layer of tough steel effectively absorbs the energy generated by material impact and system vibration, protecting the inner layer of high-chromium alloy with relatively higher brittleness, preventing it from cracking or peeling due to impact. The overall tubing exhibits excellent resistance to bending and compression.
3.Higher pressure-bearing capacity: The outer steel pipe provides the primary pressure-bearing capacity, capable of meeting the requirements of pipeline systems with different pressure levels.
4.Good heat resistance and corrosion resistance
Heat resistance: The high-chromium alloy wear-resistant layer maintains a stable microstructure and hardness even at high temperatures (300-800°C), making it suitable for conveying high-temperature materials, while the substrate's heat resistance also meets general high-temperature operational requirements.
Corrosion resistance: The presence of chromium elements forms a dense passivation film on the wear-resistant layer, providing certain corrosion resistance to acidic and alkaline media; if transporting highly corrosive media, specific media should be selected or other anti-corrosion measures should be considered.
5.Good machinability and connectivity
The outer layer is ordinary steel, so it can be cut and bent (note the radius to avoid cracking of the inner layer), and welded (special wear-resistant welding electrodes must be used to weld flanges or pipe ends).
Connection methods are flexible, and can adopt flange connection, wear-resistant pipe clamp connection, welding, etc., relatively convenient to install.
Product Applications
Widely used in electric power (ash removal, slag discharge, coal powder transportation); Metallurgy (slurry, tailings, sintering dust removal); Coal (heavy media in coal preparation plants, coal powder, coal slurry); Mine (filling, tailings transport); Cement (raw materials, clinker, kiln dust); Chemical (including solid particle materials); Material transport pipeline systems in industries such as dredging (sediment transport), especially elbows, reducers, branch pipes, and other wear-prone parts.
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Packaging |
Standard export-ready packaging suitable for all types of transportation, or packaged according to your specific requirements. ① Bare (no packaging whatsoever, delivered as individual pieces, can be welded to include lifting lugs) ② Wooden crate packaging ③ Steel frame packaging ④ Strapping bands ⑤ Wooden pallet |
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Container size |
20-foot Standard Container (20GP): Internal dimensions are 5,898 mm (L) × 2,352 mm (W) × 2,390 mm (H), with a volume of approximately 28 m³. 40-foot Standard Container (40GP): Internal dimensions are 12,032 mm (length) × 2,352 mm (width) × 2,390 mm (height), with a volume of approximately 58 m³. 40-foot High Cube (40HQ): Internal dimensions 12,032 mm (L) × 2,352 mm (W) × 2,698 mm (H), with a volume of approximately 68 m³ 45-foot High Cube (45HQ): Internal dimensions are 13,556 mm (length) × 2,352 mm (width) × 2,698 mm (height), with a volume of approximately 86 m³. |
Q
In mining development, which type of wear-resistant pipe offers a better balance between functional adaptability and economy for long-distance transportation of media such as mineral concentrate and slurry?
A
SHS ceramic lined composite steel pipe exhibit high hardness and excellent wear resistance. The smooth surface of the ceramic lining, with its low roughness, reduces frictional resistance during media transport, effectively resisting wear caused by particle erosion and reducing energy consumption. In long-distance transport, it can reduce the load on pumps and save operating costs, making it a superior choice for long-distance media transport.
Q
The oil industry deals with high-pressure transportation of sand-containing crude oil, and the sand particles are abrasive. From the perspective of compression resistance and wear resistance, which material would be more suitable?
A
High-pressure crude oil transportation containing sand requires a balance between pressure resistance and wear resistance. SHS ceramic lined composite steel pipe offer good wear resistance but are brittle and prone to cracking under high pressure, with only moderate pressure resistance. Hard ceramic patch composite steel pipe have good wear resistance, but the bonding strength of the laminations may be affected under high pressure, posing a risk of detachment. Bimetallic composite steel pipe have a strong base steel pipe with high pressure resistance, and the wear-resistant alloy layer addresses sand abrasion. Their overall performance is well-suited to high-pressure conditions; although more expensive, they guarantee stability under high-pressure conditions. Therefore, Bimetallic composite steel pipe remain the more suitable choice.
Q
In the chemical industry, when transporting corrosive acid and alkaline solutions, which material is more suitable—considering both corrosion resistance and wear resistance reliability?
A
The core advantage of SHS ceramic lined composite steel pipe lies in the chemical stability of the ceramic lining, exhibiting extremely strong corrosion resistance to acid and alkali solutions and effectively resisting the erosion of hydrogen ions and hydroxyl ions. Simultaneously, the high hardness of ceramic provides good resistance to wear from small amounts of solid particles in solutions. In scenarios with few solid particles and moderate impact, SHS ceramic lined composite steel pipe offer the best cost-performance ratio.
Q
Adaptability to metallurgical high-temperature dust scenarios (temperature >300°C)?
A
Ceramic patch tube + external insulation layer.
Alumina ceramics can withstand temperatures up to 800℃, but the steel pipe body needs to be protected against high-temperature deformation;
SHS ceramic lined are prone to cracking at high temperatures due to differences in their coefficients of thermal expansion.
In bimetallic tubes, the hardness of high-chromium cast iron decreases by 50% at temperatures above 400℃, and its wear resistance drops sharply.
Q
Typical Application Scenario Recommendations
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Scene |
Recommended Tube Type |
Reason |
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Underground Grouting (Large Particles) |
Bimetallic Composite steel Pipe |
Highly resistant to impact, capable of withstanding ore collisions. |
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Tailings Transportation (High Abrasion) |
SHS Ceramic-lined Composite Steel Pipe |
Excellent wear resistance, suitable for fine-particle slurries |
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Chemical Acid Liquid Transportation |
SHS Ceramic-lined Composite Steel Pipe (Low Pressure) |
Corrosion-resistant and lower in cost |
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High-pressure sand-containing petroleum medium |
Bimetallic Composite steel Pipe |
Balancing both pressure resistance and wear resistance |
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Metallurgical High-Temperature Dust |
Hard Ceramic Patch Composite steel pipe (Requires Insulation Layer) |
Ceramics are heat-resistant and wear-resistant. |
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